Beckhoff Automation has announced a machine learning (ML) solution that is integrated into TwinCAT 3 software. Building on established standards, The TwinCAT 3 Machine Learning solution supports real-time ML, allowing it to simultaneously handle tasks like motion control. These capabilities provide machine builders and manufacturers with a foundation to enhance machine performance, for example, through predictive maintenance, process self-optimization and autonomous detection of process anomalies.

With machine learning, the automation controller can learn the desired algorithms from process data. With this alternative approach, ML models can be trained and then used to deliver solutions. This is intended to help open up possibilities in areas including predictive maintenance and process control, anomaly detection, collaborative robotics (cobots), automated quality control and machine optimization.

The models to be learned are trained in an ML framework, such as MATLAB or TensorFlow, and then imported into the TwinCAT runtime via the Open Neural Network Exchange Format (ONNX), a standardized data exchange format used to describe trained models. The TwinCAT runtime incorporates the following functions for this purpose:

• TwinCAT 3 Machine Learning Inference Engine for classic ML algorithms, such as support vector machine (SVM) and principal component analysis (PCA)
• TwinCAT 3 Neural Network Inference Engine for deep learning and neural networks, such as multilayer perceptrons (MLPs) and convolutional neural networks (CNNs)

Inference, i.e. the execution of a trained ML model, can be performed directly in real-time with a TwinCAT TcCOM object. With smaller networks, system response times of less than 100 µs corresponding to a TwinCAT cycle time of 50 µs are supported. Models can be called via PLC, C/C++ TcCOM interfaces or a cyclical task.

Through integration with the control technology, the multi-core support provided by TwinCAT 3 is also available for ML applications. This means, for instance, that different task contexts can access a particular TwinCAT 3 Inference Engine without restricting each other. All fieldbus interfaces and data available in TwinCAT remain fully accessible as well. This allows ML solutions to use amounts of data, for example, for complex sensor data fusion (data merging), and it also means that real-time interfaces to actuators are available.

For more information, visit Beckhoff Automation website.