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AutoForm Develops Hot Forming Simulation Process

ZURICH, Switzerland, Nov 17, 2009 - AutoForm Engineering GmbH, the leading supplier of software solutions for the sheet metal forming industry, has successfully developed an innovative solution for hot forming simulation. AutoFormplus R1 supports direct and indirect hot forming as well as other processes which involve temperature or strain-rate dependent material.


Hot Forming of a B-pillar: The part is stamped in soft stage at an elevated temperature and quenched after forming to attain a high level of strength

Hot forming processes have recently become important for the automotive industry to meet specific requirements regarding a higher level of crash safety and a reduction of overall weight. Many automotive manufacturers use these processes to produce body structure components such as A and B-pillars, tunnels, front and rear bumper beams, door sills, door beams, side-rail parts, roof rails and roof frames. These components have the highest requirements regarding strength. The use of high strength steels in conventional stamping processes is difficult due to their reduced formability and strong tendency to springback. Hot forming technology can be used in order to overcome these limitations. Components are stamped in the soft stage at elevated temperatures and quenched after forming to achieve a martensitic structure resulting in a very high strength of 1500 MPa.

Hot forming is a temperature and time dependent process and therefore its simulation is obviously more complex compared to conventional stamping processes. AutoFormplus R1 has been enhanced to include thermo-mechanical processes, making it possible to simulate hot forming.

Dr. Waldemar Kubli, CEO of AutoForm Engineering, stated: “We are glad that our solution for hot forming brings a new set of benefits to our users. By applying our innovative technology, they can effectively simulate the hot forming process. Thus, components with high strength, high geometrical complexity and minimized springback effects can be produced in shorter time at lower cost. Despite the complexity of hot forming processes, AutoForm has succeeded in developing a hot forming solution which offers AutoForm users the level of user-friendliness they are accustomed to.”

Hot forming: Hot forming is a temperature and time dependent process which consists of several steps: heat treatment in furnace, transfer from furnace to press and deep draw dies, and finally hot plastic deformation and quenching in closed cool dies. The components produced by hot forming are characterized by high strengths, complex shapes and reduced springback effects. Optimal material performance is reached through a structural transformation from austenite into martensite resulting in a martensitic microstructure. Boron steel 22MnB5 is the most often used material in hot forming and is offered by several steel plants.

About AutoForm Engineering GmbH

AutoForm offers software solutions for the die-making and sheet metal forming industries along the entire process chain. With over 200 employees, AutoForm is recognized as the leading provider of software for product manufacturability, tool and material cost calculation, die face design and virtual process optimization. All of the Top 20 automotive OEMs and most of their suppliers have selected AutoForm as their software of choice. Besides its headquarters in Switzerland, AutoForm has offices in Germany, The Netherlands, France, Spain, Italy, USA, Mexico, India, China, Japan and Korea. AutoForm is also present through its agents in more than 15 other countries. For detailed information please visit: www.autoform.com

For more information, visit www.autoform.com.

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See Also

AutoForm website
CAD - Sheet Metal Design - by TenLinks.com

Additional News

Jan 20 - AutoForm Applies Springback Compensation in Metal Stamping
Nov 17 - AutoForm Develops Hot Forming Simulation Process
Sep 29 - AutoForm Develops Pilot Models for Progressive Die Stamping
Sep 8 - AutoForm Develops Cost Optimized Process Plan Module
Jul 7 - AutoForm Develops Kinematic Hardening Model
Mar 31 - AutoFormplus Products Unveiled for Sheet Metal Forming
Mar 17 - AutoForm Wins Swiss Venture Club Award for Entrepreneurs
Oct 23 - AutoForm EasyBlank Add-On Includes Feasibility, FLD Diagram
Oct 17 - AutoForm v4.2 Unveiled for Sheet Metal Forming
Aug 25 - AutoForm Opens Office in Hong Kong
Jul 30 - AutoForm EasyBlank Add-On Module Imports CAD Files

Source: Material used in press releases is often supplied by external sources and used as is.

 
  



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